CCUS

Heat exchangers for carbon capture, purification and liquefaction

Application-specific equipment for amine regeneration, overhead condensation, process-gas cooling and low-temperature CO₂ liquefaction.

Discuss a CCUS Project
Typical CCUS positions

Heat-transfer duties throughout the capture train

Lean/Rich Exchanger

Recovers heat between regenerated lean amine and CO₂-rich solution.

Regeneration Reboiler

Steam heating and partial evaporation of lean amine solution.

Overhead Condenser

Condenses water and cools desorbed CO₂-rich gas leaving the stripper.

Condensate Cooler

Recovers or rejects heat from hot steam condensate.

Process Gas Cooler

Cools compressed or purified CO₂ before drying and downstream treatment.

CO₂ Liquefier / Subcooler

Condenses and subcools CO₂ against low-temperature refrigerant.

Design considerations

Different process positions require different exchanger geometries

Amine serviceCorrosion, foaming, fouling and temperature approach must be reviewed.
ReboilerStable two-phase distribution and vapor disengagement are essential.
Overhead condenserGas composition, water condensation and non-condensables determine area and pressure drop.
CO₂ coolingHigh pressure, variable physical properties and low-temperature material requirements apply.
LiquefactionRefrigerant boiling and CO₂ condensation must be allocated across the exchanger.
Representative project

60,000 t/a cement-plant carbon-capture project

REGENERATION REBOILER

6,967 kW

Steam 130/120°C; lean amine 90/105°C with partial evaporation; 10 barG design pressure; 316L plates.

OVERHEAD CONDENSER

3,544 kW

Desorbed gas 95/40°C; cooling water 36/42°C; 10 barG; 316L plates and lined shell.

CONDENSATE COOLER

1,051 kW

Condensate 120/40°C against cooling water; 16 barG design pressure.

CO₂ LIQUEFIER

784 kW

Crude CO₂ 40/−18°C against R507A at −24°C; 30 barG; low-temperature carbon-steel shell.